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    • Home
    • Consultation & Support
      • Troubleshooting & RCA
      • Design Review
      • Program Management
      • Procurement
    • Design & Engineering
      • Mold Design
      • Reverse Engineering
      • Fixtures & Tooling
      • Product Development
    • Manufacturing Services
      • Repair & Maintenance
      • Machining & Polishing
    • Contact
  • Home
  • Consultation & Support
    • Troubleshooting & RCA
    • Design Review
    • Program Management
    • Procurement
  • Design & Engineering
    • Mold Design
    • Reverse Engineering
    • Fixtures & Tooling
    • Product Development
  • Manufacturing Services
    • Repair & Maintenance
    • Machining & Polishing
  • Contact
Aero Manufacturing Solutions

Reverse Engineering & Legacy Tool Recovery

 Recreating critical engineering data. Extending the life of existing tooling.


Aero Manufacturing Solutions provides reverse engineering services for existing molds, tooling components, and manufactured parts. Through precision measurement, 3D scanning, and CAD reconstruction, we help recover missing design information, reproduce critical components, and support modifications to tooling that may no longer have complete engineering documentation.

Reverse Engineering Capabilities

3D Scanning & Dimensional Capture

CAD Reconstruction & Documentation

CAD Reconstruction & Documentation

 Capture physical geometry through 3D scanning and conventional measurement techniques to support the reconstruction of components, assemblies, and tooling features. 

CAD Reconstruction & Documentation

CAD Reconstruction & Documentation

CAD Reconstruction & Documentation

Recreate 3D models, manufacturing drawings, and technical documentation from existing parts, physical measurements, or incomplete engineering records. 

Legacy Tooling Recovery

CAD Reconstruction & Documentation

Legacy Tooling Recovery

 Recover critical design information for aging or undocumented molds, enabling replacement component manufacturing, engineering modifications, maintenance planning, and continued production support. 

When the original design data is no longer available...

 Missing drawings, obsolete components, and undocumented tooling can create significant challenges when repairs or modifications become necessary.


Aero combines reverse engineering technology with hands-on moldmaking and manufacturing experience to reconstruct the information needed to support existing equipment and tooling.


Our approach goes beyond simply capturing geometry. We consider component function, critical interfaces, manufacturing methods, and the practical requirements of producing a usable replacement or modification.

Give Existing Tooling A New Lease On Life

 Whether you need to reproduce an obsolete component, recover missing CAD data, or restore documentation for an aging mold, Aero can help develop a practical path forward.


Let's discuss your reverse engineering project.

Aero Manufacturing Solutions

Kane County, Illinois 60554

(630) 386-0992

Copyright © 2026 Aero Manufacturing Solutions - All Rights Reserved.

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