CONSULT • DESIGN • REPAIR • EXECUTE
who we are
Aero Manufacturing Solutions provides specialized tooling and engineering support to injection molders and manufacturers. From mold troubleshooting and engineering changes to reverse engineering, mold design, and repair, we deliver practical solutions to complex manufacturing challenges.
Combining hands-on tooling experience with advanced engineering capabilities, Aero provides the technical expertise and flexible support needed to solve problems, supplement internal resources, and keep production moving.
Your tooling department when you need additional capacity.
Comprehensive Tooling & Engineering Solutions
CONSULT — Tooling Engineering & Technical Support
Identify problems, evaluate tooling performance, and develop practical solutions through troubleshooting, root-cause analysis, design reviews, and technical project management.
DESIGN — Mold Design & Engineering
From complete injection mold designs to engineering changes, reverse engineering, and detailed manufacturing documentation, Aero combines engineering capability with real-world tooling experience.
REPAIR — Mold Repair & Maintenance
Restore tooling performance, address wear and damage, and support production through mold maintenance, corrective modifications, replacement components, and repair coordination.
EXECUTE — Manufacturing & Tooling Support
Support the implementation of engineered solutions through precision machining, custom components, fixtures, production tooling, and coordinated specialty manufacturing services.
Legacy Tooling Recovery & Documentation
Your tooling is an investment. Your engineering records should reflect it.
Over years of production, repairs, engineering changes, and tool transfers, manufacturing documentation can become incomplete, outdated, or disconnected from the physical tooling.
Aero helps manufacturers regain control of their tooling information through reverse engineering, as-built CAD reconstruction, drawing development, and documentation standardization.
Whether you're dealing with missing prints, obsolete CAD, undocumented modifications, or critical components without replacement drawings, Aero can help establish the accurate engineering information needed to maintain, repair, and support your tooling.
Recover the information. Protect the investment. Support the production.
Engineering Expertise. Hands-On Experience
Effective tooling solutions require more than CAD models and machining capabilities. They require an understanding of how molds are built, how they function, and how they perform in production.
Aero Manufacturing Solutions brings together extensive experience in moldmaking, injection molding, tooling engineering, manufacturing operations, and technical project leadership.
Our approach is built around understanding the complete problem, developing practical solutions, and coordinating the resources necessary to execute them.
From initial assessment through engineering and implementation, Aero provides a single point of accountability for your tooling challenges.
Let's Solve Your Next Tooling Challenge
Whether you're facing a persistent mold problem, need additional engineering capacity, or have legacy tooling that requires updated documentation, Aero Manufacturing Solutions is ready to help.
Let's discuss your project.
Steven Bucaro | President & Owner
630-386-0992