Aero Mold & Manufacturing
Design for Manufacturability, Built for Reliability
Aero Mold & Manufacturing provides end-to-end engineering and manufacturing support, delivering design, simulation, precision machining, molds, and custom fixturing built for real-world production.
ENGINEERING SERVICES
Part design
AERO is capable of turning conceptual ideas into READILY MANUFACTURED part designs. We will find you the most cost-effective, yet, high-quality solution for your part design. Part design services will include:
- Native Solidworks 2D & 3D
- Third part model of your preference
- 2D PDF
- Stress & Thickness Analysis
- More in-depth FEA upon request
- (1) pr
AERO is capable of turning conceptual ideas into READILY MANUFACTURED part designs. We will find you the most cost-effective, yet, high-quality solution for your part design. Part design services will include:
- Native Solidworks 2D & 3D
- Third part model of your preference
- 2D PDF
- Stress & Thickness Analysis
- More in-depth FEA upon request
- (1) prototyped part (3D printed or machined)
What kind of part designs do we specialize in?
- Plastic piece part & assemblies
- CNC machined aluminum & steel
- Fabrication/welding
Rates vary, each project quoted for a fixed rate. See below for typical rates.
Tool Design
AERO is capable of high-end, quality TOOL DESIGN for many types of manufacturing.
Tooling design services include:
- DFM review of all parts.
- Native Solidworks 2D & 3D
- Third party models of preference
- 2D PDF's
- Simulation
- Support for sampling and validation
What kind of tooling designs are we capable of?
- Plastic Injection Mold (single cavity, mult
AERO is capable of high-end, quality TOOL DESIGN for many types of manufacturing.
Tooling design services include:
- DFM review of all parts.
- Native Solidworks 2D & 3D
- Third party models of preference
- 2D PDF's
- Simulation
- Support for sampling and validation
What kind of tooling designs are we capable of?
- Plastic Injection Mold (single cavity, multi-cavity, cold runner, hot runner, etc.)
- Blow Mold (injection, parison)
- LSR Silicone Molds (Hot deck)
- Extrusion Die (plastics)
- Stamping Die Design
Rates vary, each project quoted for fixed rate. See below for typical rates.
Simulation
Simulation
AERO Mold & manufacturing specializes in plastic injection molding. A critical path in a new tooling project is simulation.
Simulation helps to take the guess work out of manufacturing issues before your mold even get's designed, let alone before it hits the press.
Using Solidworks Plastics, Aero is capable of giving a full in-depth prese
AERO Mold & manufacturing specializes in plastic injection molding. A critical path in a new tooling project is simulation.
Simulation helps to take the guess work out of manufacturing issues before your mold even get's designed, let alone before it hits the press.
Using Solidworks Plastics, Aero is capable of giving a full in-depth presentation on what to expect with a molded part design during the molding process:
- Cycle Time
- Trapped air/Voids
- Knit lines
- Tonnage required
- And more
A professional presentation is included with all simulation projects complete with your company's logo and PPT format (If provided).
MANUFACTURING SERVICES
Small-Lot Custom Machining
We specialize in small-lot production machining for programs that demand precision, flexibility, and fast turnaround. Our approach bridges the gap between prototyping and full-scale production, delivering repeatable, production-ready parts without the overhead of high-volume manufacturing. With strong process control, thoughtful fixturin
We specialize in small-lot production machining for programs that demand precision, flexibility, and fast turnaround. Our approach bridges the gap between prototyping and full-scale production, delivering repeatable, production-ready parts without the overhead of high-volume manufacturing. With strong process control, thoughtful fixturing, and design-for-manufacturability expertise, we help customers validate designs, support pilot builds, and sustain low-volume production with consistent quality and reliable delivery.
Rapid Prototyping & Custom Molds
We design and build rapid prototyping molds and fully custom production molds tailored to your program’s technical and timing requirements. From early concept validation to long-term production tooling, our molds are engineered for performance, durability, and process stability. Whether supporting low-volume trials, bridge tooling, or fu
We design and build rapid prototyping molds and fully custom production molds tailored to your program’s technical and timing requirements. From early concept validation to long-term production tooling, our molds are engineered for performance, durability, and process stability. Whether supporting low-volume trials, bridge tooling, or full production, we apply strong DFM principles, robust materials, and precise machining to ensure predictable molding behavior, reliable part quality, and smooth scale-up.
Automation Support & Custom Fixturing
Automation Support & Custom Fixturing
We design and build custom fixtures and tooling to support automated and semi-automated manufacturing processes. Our fixturing solutions are engineered to ensure accurate part location, repeatability, and durability in production environments where reliability matters. By focusing on robust mechanical design and real-world manufacturing
We design and build custom fixtures and tooling to support automated and semi-automated manufacturing processes. Our fixturing solutions are engineered to ensure accurate part location, repeatability, and durability in production environments where reliability matters. By focusing on robust mechanical design and real-world manufacturing constraints, we provide fixtures that integrate seamlessly into existing automation, improve process stability, and support consistent, scalable production.
If you want it to lean more toward work-holding, robot load/unload support, or inspection and secondary operations, I can tune it precisely.